Bases

The key to optimal glide is establishing and maintaining your ski’s or snowboard’s base structure, coupled with appropriate wax.

Often misunderstood is that simply waxing your bases and scrape smooth is all you need to do to protect your bases and achieve a good glide. Without ‘freeing’ your base structure (removing the wax from the base structure) you actually are likely to not fully benefit from the wax due to suction or surface tension that a mirror smooth base will produce.

So, to help you saturate, wax and prepare your bases for the fast approaching season, we are adding these items to help you get and maintain your items. By applying the coupon code: freestructure1209 , in the cart, you will receive 20% off throughout the month of December. Plus receive 5% worth Loyalty Points for future purchases. If you have Loyalty points, they will add to the savings! This will also compound with other coupons and discounts.

Included in the sale list are selected and shown in our TWS: This Week’s Steals section:

• Waxing & Tuning Kits
• Ski & Snowboard Vises
• Waxing Irons
• KUU-Roto-brushes
• KUU-Oval Brushes
• Briko-Maplus Hydrocarbon & Base Prep waxes
• Electric & Manual plastic scraper sharpeners
• SideWall Planer and Cutter
• Misc other items including base repair pistols

One option to repair splits and slices in plastic boats is hot air plastic welding with compatible plastic welding rod. Check out this excellent video on how to weld a plastic boat submitted by 4CRS  aka Four Corner River Sports. Check out 4CRS on YouTube videos for excellent paddling action:

This is also a very viable technique to repair all kinds of plastics in our gear, including ski boots (cracks and holes) and ski/snowboard bases. We’ve been experimenting with some base repairs with good results. One concern is controlling the temperatures and air dispersement so more than the repair area is not affected. With a digital heat gun and small nozzle, it’s been pretty straight forward and encouraging so far.

The File Base Flattener is a powerful planing tool that uses a file to flatten concave snowboards and skis.  It is a different application from the steel blade in the Base Flattener, the steel blade is for fine flattening work, the File Base Flattener’s purpose is to cut through concave metal and plastic quickly.

New boards and skis always have some concave sections; they must be flattened for the board or ski to function correctly. A base that is concave makes the board or ski grabby and hooky, not smooth.  They make edge-to-edge transfers difficult and sticky.  You cannot relax on a concave base; you always have to be prepared for its next bad surprise.

From the top, you can see this is a two-hand push tool (for both power and control), with your rear hand on the larger bump.  ALSO OBSERVE THE STRIP OF WHITE PAINT ON THE LEADING EDGE OF THE FILE, THE FILE MUST BE USED IN THE TOOL WITH THE WHITE PAINT AS SHOWN SO THAT THE FILE TEETH ARE IN THE CORRECT CUTTING DIRECTION.

From the bottom side you see a 7-inch double cut file held in place with a  powerful magnet.  The front of the tool has a glide bar so the file sits flat to the base.  Notice again that the file has a strip of white paint on the leading edge, the file must be placed in the tool with that white strip facing forward as shown.  If the file is in the tool backwards it won’t cut your base and using it that way will dull it quickly.

Several points to keep in mind when using this tool:

1.  Always use the tool in the tip to tail direction.

2.  Use only moderate pressure, the file will cut metal and plastic without excess effort.

3.  Use only light pressure when running the tool off the tail, otherwise a) the file can get popped off the magnet, and b) the file will dig into the plastic at the curve of the tail and leave file marks in the plastic.

4.  Clean the file teeth after each pass with the supplied brush, only clean teeth will cut.

5.  If the file gets clogged with wax, use wax remover with the brush to clean them.

6.  If the File Base Flattener isn’t cutting edge metal on concave skis or boards,   then you have hardened edges, that hardening can only be removed with the green stones in the Ski Sharp.  See Tuning New Skis in the index for a discussion and procedures for this problem.

When used on snowboards, you flatten one edge at a time; observe the position of the tool on the board.  You are cutting from the center of the base through the outside of the edge.  But remember, since the board is concave, the tool is really cutting just the high plastic and metal near the outside edge of the board.

You take one pass down one of the edges, clean the file out with the brush that is supplied with the tool, then take a pass down the other edge, always rotating edge to edge so that the tool is used in a balanced approach and the board gets flattened consistently.

You will feel the file cutting the metal edges as you work.  You will also feel when the file no longer cuts metal, that tells you that the edge is then flush with the plastic base.  However, the board may still have some amount of concavity.  To bring the base to a totally flat condition because plastic needs to be removed, use the SkiVisions Snowboard Base Flattener with the stone blade.  You will have to rotate between both file and stone Base Flatteners to remove both plastic and metal if the base is significantly concave.

So how flat does a snowboard need to be?

1.  If the board is concave, you can get it flat enough with the File Base Flattener and it will work well on the snow even if there is some concavity in the plastic.  That concavity will soon wear away as you use the board.  And remember, if you use base edge bevel (as you should, see Snowboard Edge Tuning) any concavity on the base will be reduced in effect by base edge bevel.

2.  If the board is convex (rounded) you want to remove plastic and bring the board to a flat condition with the Snowboard Base Flattener using the 12-inch stone blades, convex bases do not work well on snowboards.  (See Snowboard Edge Tuning)

Use your true bar frequently to check your progress, you don’t want to over-do.  You will also be able to tell how you are progressing by how the tool acts as you start to get flat.

It is both a very aggressive tool and very easy to use, but don’t get carried away.  Take it slow, check your work often; you will get it flat soon enough.

When used on a ski, the file covers the surface edge to edge.  However, you can also use it on only one edge at a time as used on snowboards, this can make the flattening process go faster.  But again, remember, go slow, check your work often, don’t over-do.

Only moderate pressure needs to be used on the tool, it does not require “muscling it”.  And remember, only light pressure when running off the tail (see above).

See Ski Base Flattener for a thorough discussion on flattening bases.

(Note: reprinted from SkiVisions with permission.)

(Updated)

A ski base must be flat for optimum ski performance.  The SkiVisions Base Flattener is a powerful planing tool designed to quickly flatten and structure a ski base with a minimum of expertise, effort and potential for error.  (Patent # 4,884,343)

Note the position of the M label on the Ruby Stone blade.  Each Ruby Stone blade has two grit surfaces and two non-grit surfaces.  It is important that the grit surfaces be positioned in the tool correctly for maximum cutting performance.  However, if you position the stone in the tool incorrectly it will be evident by its reduced effectiveness.  There are four cutting edges on each stone.  If you position the stone as pictured, or upside down, you will always have a cutting surface in place.

Is base flattening and structuring with the SkiVisions Base Flattener expensive? NO! It is true that you have to make the initial capital investment in the tool and inserts, but thereafter all inserts are re-sharpenable an infinite number of times and RARELY need replacement.  We show you how.

What is unique about the SkiVisions Base Flattener?  It is the only effective hand tool ever produced that provides a superior alternative to stone grinding or flat filing.

Why is this uniqueness important?

• Flat bases are a critical element for properly tuned skis
• Convex (base high) bases are rounded and the edges will act dull
• Concave (edge high) bases will make the edges grabby

How is the uniqueness accomplished?

The Base Flattener is a large and powerful planing tool that can eat either plastic alone or plastic and edge metal, depending on the blade used.

The new Ruby Stone Blades (see description below) are 6 inches long and come in fine, medium, coarse and extra coarse grits for different structures cut into the base plastic while you are flattening it.  The Ruby Stone Blades require no skill to use.  Since they cannot cut metal to any significant degree, you cannot cause problems that aren’t easily corrected.  Frequent true bar use to check your work is all that is needed while using the Ruby Stone Blades.

The steel blade requires some skill and care when using it, but it is a powerful blade that can slice through steel and plastic on ski bases simultaneously and can be re-sharpened an infinite number of times (see Blade Maintenance)

How to use the Base Flattener

The Base Flattener is a push tool which means you push it down the ski base from behind the tool.

The Base Flattener is pushed in the tip to tail direction only. Use only light pressure with the steel blade, moderate pressure with the Ruby Stone Blades. Use overlapping strokes and pull the tool back between strokes.  The primary pressure is applied with your back hand on the large hump. The front hand on the small hump is primarily there to guide and control the tool.

Look at the picture to the right closely and you will notice that the stone blade is lifted off the ski base, yet the front black glide bar is still on the ski.  We recommend that when you are pulling the Base Flattener back in the backstroke that you leave the front of the tool on the ski base, but that you pick up the back of the tool slightly so that the blade does not touch the ski base at all during the backstroke phase.

The Ruby Stone Blades only cut base plastic when the grit is exposed, the grit  gets quickly clogged with base plastic and the stone needs to be cleaned frequently by brushing with the brass brush which comes with the Base Flattener.  Always clean the wax from your base with wax remover before using the Ruby Stone Blade as wax will clog the grit more readly than will polyethylene.

The New 6 Inch Ruby Stone Blades

The new Ruby Stone Blades are completely different from the old stone blades. They are sharper, more powerful, easier to use, produce far better results, leave an incredibly clean and hair free base, and can be re-sharpened numerous times, which re-sharpening returns them to near new performance.  If they are sharpened so many times they no longer fit in the tool, folded paper shims can be made so they can still be used.  They have a very long useable life.

The Ruby Stone Blades come in fine, medium and coarse.  The tool comes standard with the medium grit blade, the fine and coarse blades are accessories.  Which blade is best for you?  See Base Structuring Decisions below, which also describes varying the amount of structure each blade imparts on the ski base based on the amount of pressure applied to the Base Flattener.  Also, note the lines at each side of the stone. They are critical to how the blade is positioned in the Base Flattener and how it is re-sharpened according to the instructions below.  (See Blade Maintenance)

New for 2008 is an extra coarse Ruby Stone Blade whose purpose is base structuring for spring snow conditions.  It is a more aggressive blade for flattening convex bases quickly. Just remember to de-structure the base with finer grit stones or the steel blade before setting your desired final structure.

Note the position of the stone blade in the Base Flattener. It is important that the lines are positioned as shown.  This gives four cutting edges for each stone as it is re-positioned in the tool.  Two sides of the stone have exposed grit, two sides are smooth with no exposed grit, and they are the re-sharpening sides.  (See Blade Maintenance)

So what is so new and different about the Ruby Stones? There are two different types of stones that can be used in the Base Flattener - one is silicon carbide and the other is aluminum oxide.  Let’s review.

Silicon carbide stones should NEVER be used in the Base Flattener.  Their grit is sharp and their cutting action is one of tearing. A tearing cutting action leaves very hairy bases, hairs on bases are bad, bad, bad.

Aluminum oxide stones, on the other hand have a cutting action more like polishing than cutting. Hence, you will get a much cleaner base with little in the way of hairs.

The new Ruby Stone Blades are aluminum oxide stones, the highest quality aluminum oxide grit there is, and they have two unique characteristics that make them particularly effective.  First the grit is much sharper than standard aluminum oxide so they cut more rapidly.  Second, the grit fractures to new sharp points, much like the diamond grit on a fine diamond file, so that when the Ruby Stones are sharpened as described below, their performance remains consistent with (although not quite as sharp) as a brand new stone, the sharp new points being replenished every time it is sharpened. They take only minutes to re-sharpen, which also re-flattens them,  so doing it frequently really pays. They are, quite frankly, the best of all worlds.

The Ruby Stone Blades give skis better performance than stone grinding.  Why? One of the important aspects of sintered polyethylene bases is that they are porous. The porosity naturally allows the base to absorb more ski wax, and it helps reduce surface tension thereby increasing glide.  Because a Ruby Stone cuts the polyethylene so cleanly, the pores are left open.  Stone grinding, on the other hand, causes the polyethylene to move laterally (smear or creep) on the base due to the speed and pressure of the stone, resulting in the pores getting partially covered up with plastic “creep”.

Using the Ruby Stones is a “no-brainer” approach to base flattening and structuring.  Just keep them off the metal edges, which cause them to wear excessively.  You can feel when the stone is on the metal edge, use the steel blade or the SkiVisions Ski Sharp to bevel the edge before continuing with the Ruby Stone.

Also, when the ski is convex (base high), always flatten it with the Ruby Stones, never the steel blade, the steel blade is for concave skis when you want to take down metal.

Always clean the wax off your base with wax remover before using the Ruby Stones, wax will clog the grit.

Base Structuring Decisions

What is structure on a ski base?  It is the process of roughening it to reduce surface tension.  If your base is very smooth, surface tension, simply put, is suction from a lack of air between the base and the snow, which slows its glide.  Very smooth bases tend to be very slow bases.

As a general rule, you want to use the coarsest structure to minimize surface tension because rougher surfaces have less surface tension.  However, it isn’t that simple.  New snow crystals are sharp and will dig into a coarse structure causing considerable drag.  The rules need to be followed:

1.  In new, cold snow the structure needs to be fine. The newer and colder the snow, the finer the structure.

2.  As snow gets older, the crystal points start breaking down,  so you can then go to a medium structure.

3.  As snow goes through multiple freeze and thaw cycles the crystals lose their sharpmess and so a coarse structure works best.

A simple rule to follow is to use fine and medium stones in early and mid-winter, medium and coarse structures in late winter and early spring, and extra coarse in spring

Even though there are four Ruby Stone Blade levels of coarseness, don’t think you are limited to four results.  With each blade, the amount of structure is not only dictated by the blade grit, but also the pressure applied to the Base Flattener when the stone is used.  The best example is fine grit.  If you want a very fine structure, you can achieve that result by using very light hand pressure on the tool with the fine blade. With light pressure you can get a very fine structure and heavy hand pressure gives you a deeper fine structure. You control your options.

Using your true bar

A true bar is a critical, must have ski tuning tool.  It is used to inspect ski base flatness and to check the Ruby Stone Blades for flatness (see Blade Maintenance).  They are easy to use but you must have a strong background light to “read” the base.  We like inexpensive drafting lamps where the light can be focused at the tip.  Tip the true bar up on edge as seen in the picture when reading base flatness.

As long as you have a decent true bar and a strong background light, reading your base is very simple and obvious.

If a ski is flat, there will be a solid, unwavering light band across the width of the base. It will be very obvious that is it flat.

If the ski is concave, there will be a greater amount of light coming through at the center of the base than at the ski edges (“edge high”).  This will be very obvious.  The hi speed steel blade and the three zoning technique (see below) is used to correct the concavity.

If the ski is convex so that the base in the center of the ski is higher than the edges (“base high”), the light band will be more narrow at the center of the base, wider over the edges. The Ruby Stone Blade is used to correct the convexity.

Keep in mind that you can also observe your base flatness just by the structure pattern.  If it is consistent the entire base, it is probably flat.  Inconsistencies disclose high or low spots and are generally easy to see.

Blade Maintenance:

Re-sharpening the Ruby Stone Blades is very quick, very easy, but you need a good quality diamond file to do it properly.

This is the SkiVisions diamond file.  It is a very coarse 100 grit file used to aggressively re-dress the Ski Sharp stones and the Base Flattener Ruby Stone blades.  To maximize its life DO NOT USE IT ON THE BASE FLATTENER STEEL BLADE AND DO NOT USE IT ON SKI OR SNOWBOARD EDGES, IT IS WAY TOO COARSE FOR EDGE WORK.

Re-sharpen the Ruby Stone Blade under running water with a diamond file holding it very flat against the blade and rubbing it back and forth the entire length on the stone blade using equal pressure and strokes along the length.  Pay particular attention to the line markings on each side of the blade –they tell you which side to sharpen.  DO NOT SHARPEN THE EXPOSED GRIT SIDE, IF YOU DO THE GRIT WILL BE PERMANENTLY LOST.

It is also a good idea to check the flatness of the Ruby Stone Blade before and after sharpening.  Tilt the blade up on your true bar as shown in the picture then read the light band with strong background light between the true bar and the stone blade, if the stone blade is flat, the light band will be flat.  This technique is the same as reading your ski base with a true bar.  (See Using your true bar above).  You can also use the Base Flattener steel blade for this test if you don’t have a true bar.

If you look closely at the stone in this picture, you can see both the grit on the top side of the stone and the non-grit side which is smooth and multi-colored.  What this picture is particularly designed to show is the grit on the very edge between the grit and non-grit side. See the roughness of the grit on that edge. That is what cuts the plastic and imparts the structure.  That grit edge is restored to near new condition every time you sharpen the Ruby Stone Blades. That is why they last a very long time.  But don’t drop them. They are stones, they are brittle, and can break.  AGAIN, DON’T SHARPEN THE GRIT SIDE, IF YOU DO THE GRIT WILL BE PERMANENTLY LOST AND CANNOT BE RECOVERED.

We put a great deal of work into developing the Ruby Stone Blades and their results surpassed our greatest expectations.  We think you will agree.

Sharpening the steel blade is done just like the Ruby Stone blades, except you use our sharpening stone instead of a diamond file,  under running water, and you sharpen all four sides until the blade’s sharpness is restored.  It can be sharpened an infinite number of times. We are always amazed when we sell replacement steel blades because there rarely is a reason to replace them if they are maintained correctly.

This is the sharpening stone we make for sharpening the steel blade.  It is an 80 grit green silica carbide stone and it loves to cut into very hard materials like hi speed steel.  Also, when the grains of the stone break, they break into a new sharp point, much like a fine diamond file.  It is best used in a circular honing pattern, rather than a back and forth pattern, which will put a sharper edge on the steel blade – just make sure you keep the stone very flat on the steel blade, no wobbling allowed.

If you want to sharpen the steel blade aggressively, lay the steel blade on a paper towel with a bowl of water.  Dip the stone in the water then lap on the steel blade. You can apply more pressure on the steel blade this way than if you hold the blade in one hand and the stone in the other.  Direct your finger pressure on the stone right above the steel blade and make sure the stone is held flat against the steel.  Dip the stone frequently in the water to keep everything wet.  DON’T so all 4 sides – only do two sides (opposite sides), which will give you a very fine burr on the edge and lets the steel blade cut efficiently.

It is a good habit to re-dress the steel blade EVERY time you use it, kind of like a barber sharpening his razor on the chair belt.  Why?  Because it will then cut much faster and cleaner and makes the steel blade a pleasure to use.  If you use the steel blade this way, it will never wear out, will never need replacement.

Advanced Techniques:

If you flatten your skis regularly with the Ruby Stone Blades, you may not need this information.  This technique is generally used where you want to do lots of work on a tired ski base or one that is concave.

The three zoning approach with the Base Flattener is a technique that is used when you are needing to do a lot of work to a neglected ski, or, when the ski is concave (using the steel blade), or when you aren’t getting a uniform structure pattern across the full width of the ski.  You will notice in these three pictures, the amount of offset from the center of the ski for each zone is VERY SMALL.  This is the Base Flattener in the right edge zone.

This picture shows the Base Flattener in the center zone, as it is normally used.

This picture shows the Base Flattener in the left edge zone.  The reason for the three zoning approach is that it puts slightly more pressure on the blade directly under the center of the tool, so it quickens the flattening process.

Keep in mind, when working on the edge zones, a little goes a LONG way, and use your true bar to check your work after EVERY pass down the edge; you don’t want to take off any more material than is minimally necessary.

When using the Ruby Stones to get a uniform structure on the base and to take down SLIGHT concavity, be sure to keep the stones off the metal edges.  Beveling the base edge with the Ski Sharp helps.

Three zoning has two other benefits to be considered:

1.  Three zoning means less muscle needed so it is a good technique for lighter tuners.

2.  If it seems like you are not getting a uniform structure across your ski base, more structure in the center than out towards the edges, try three zoning. It should help.

BASE WAVES:

It is common for ski bases to have waves on them, and stone grinding will not remove them because the stone rides up and down with the waves. The waves have to be cut off from an angle.  Also, they cannot be seen.  If you use the Base Flattener at an angle as shown in the picture, you will find there is more drag in certain spots than others. Those spots with extra drag are base waves.  As you continue to make additional passes on the base you will find the drag at that point becomes progressively less and that finally it disappears, the wave is removed.

SKIP MARKS:

Skip marks can ONLY be put in the base with the steel blades, NEVER the Ruby Stone Blades. Skip marks are caused by

• pushing the tool down the base with too much speed
• pushing on the tool with excessive pressure
• using a blade that is too dull, it needs sharpening
• The base is too smooth and slick, roughen it with the Ruby Stone
• Trying to do too much work too quickly
• you have a rock hardened/damaged edge section next to the mark

You won’t put in skip marks if you keep the blade nice and sharp and use the tool with a lighter touch, letting the tool do the job rather than over-muscling it. If you have a rock hardened/damaged section it needs to be polished out with the Ski Sharp Ruby Sharpening Stones before flattening with the steel blade. However, if you like using the steel blade and you tend to put in skip marks, add the pea gravel as discussed in the note section just before the section “The New 6 Inch Ruby Stone Blades” towards the beginning of these instructions.

If you do put in skip marks, they won’t damage the performance of your skis. They just don’t look very good.  To remove, angle the Base Flattener and use the Ruby Stones, the angle used coming from the opposite angle as the skip marks in the base, they have to be cut off from a cross-angle.

Due to the curvature of the ski at tip and sometimes at tail (flip tail skis) using the Ruby Stone Blade by hand can sometime work better than in the Base Flattener.  Just keep the blade up on edge and follow the contour of the base to get a uniform structure across the width.

If your ski is very concave, you may want to use the flat filing techniques as described in the Snowboard Base Flattener instructions.  The techniques and types of files shown produce quick results and help preserve your Base Flattener steel blade for more precise work.

It is VERY IMPORTANT to polish off the burr that is left whenever you work on metal ski edges, a burr makes the skis over-sharp and dangerous. We recommend the SkiVisions Ski Sharp for such purpose, or you can polish the edges by hand with a stone.

The steel blade falls from the tool when the retaining screws are loosened. It is sharp and heavy and should be done over your bench carefully.

Maintain a firm grip on the tool when running it off the tail of the ski so you don’t drop it.

Keep your fingers on the tool and out of the way of the sharp metal ski edges.  Your ski must be held in a ski vise when using the Base Flattener.

(Note: reprinted from SkiVisions with permission.)

The flatter, properly structured and defect free base will accept wax and glide better than one that is not. A better slide will also help the turn and basically overall enjoyment while out ripping it up on the snow. Keeping the bases in shape also prolong their lives and value.

One common misconception is that a mirror smooth base is the ideal. Try running a wetted finger down a mirror and notice the suction. Compare this to an irregular surface such as some types of shower glass. Notice that your finger moves easier over the surface.

Base structure, like scratches in line with the ski or snowboard, break the suction formed between the base and snow, along with the presence of moisture. Gouges and scratches against the running surface, in varying degrees, create resistance or friction.

A board that is not flat (convex or concave) will affect the ability to get on the proper edge and reduce turning ability.

After getting your bases in shape, after waxing and scraping, it is very important to ‘free’ the structure of the wax left by the scraper by brushing.

While skiing or riding challenging terrain or sparse snow coverage, it’s inevitable that your bases will get dinged. Core shots need to be sealed and protected, Gouges need to be filled to keep your bases running smooth.

The days of burning ptex candles are over. A weld is a far superior repair option. The use of a soldering iron and base welding materials is a quick and effective option for the DIYer.

(Note select the ‘HQ’ icon for Higher Quality video.)